{"id":9594,"date":"2026-07-14T06:00:15","date_gmt":"2026-07-14T06:00:15","guid":{"rendered":"https:\/\/elmea.eu\/?p=9594"},"modified":"2026-11-10T14:16:43","modified_gmt":"2026-11-10T14:16:43","slug":"coil-storage-how-to-manage-logistics-and-safety-in-the-workshop","status":"publish","type":"post","link":"https:\/\/elmea.eu\/en\/blog\/coil-storage-how-to-manage-logistics-and-safety-in-the-workshop\/","title":{"rendered":"Coil storage: how to manage logistics and safety in the workshop"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">The <strong>handling and storage of coils<\/strong> are two of the most critical operations in metalworking workshops. These enormous rolls of sheet metal, which can weigh between 7 and 15 tonnes, require <strong>strict procedures <\/strong>to prevent the load from tipping over, damage to materials and serious injuries to workers.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>In 2026<\/strong>, <strong>safety regulations<\/strong> are even <strong>stricter<\/strong>: Legislative Decree 81\/2008 and the INAIL guidelines set out specific standards that companies must comply with.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This <strong>guide<\/strong> explores <strong>how to handle coils safely and efficiently<\/strong>, from lifting systems and automation technologies to best practices and innovative solutions designed to <strong>protect both the material and the workforce<\/strong>.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Foto-copertina-Stoccaggio-Coils.webp\" alt=\"Foto copertina Stoccaggio Coils - magazzino Elmea\" class=\"wp-image-9675\"\/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">What are coils and what machinery is used to handle them?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">A <strong>coil<\/strong> is a<strong> roll of coiled sheet metal<\/strong>, available in <strong>various materials<\/strong> (steel, aluminium, copper) and sizes. The internal diameter (mandrel) typically ranges from 400 to 500 mm, whilst the external diameter can exceed 2 metres. A single coil can weigh from a few quintals up to 15 tonnes. In the technical terminology of industrial sheet metal processing, there are <strong>two essential machines for handling coils<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The <strong>decoiler (unwinder or reel) <\/strong>is positioned at the start of the production line; it supports the coil and unrolls it, feeding the sheet metal strip to the subsequent machines (e.g. presses, shearing machines, cutting lines). This is the first operational step that receives the raw coil on arrival<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The<strong> upcoiler<\/strong> is the machine that receives the processed material or continuous strip as it exits the production line and winds it into a compact coil, ready for storage or transport. It is used at the end of the line.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The<strong> logistics of handling coils<\/strong> <strong>begin the moment they arrive at the workshop<\/strong> and <strong>continue until the material is fed onto the production line<\/strong>. Correct handling is not just a matter of operational efficiency, but of <strong>safety<\/strong>. If a coil were to fall accidentally from a height of 1.5 metres, the impact would be sufficient to cause serious fractures or death. INAIL data show that<strong> around 15% of serious accidents<\/strong> in <strong>metalworking workshops<\/strong> involve the <strong>handling of heavy materials<\/strong> such as coils. This is why <strong>investing in safe handling<\/strong> and <strong>storage systems<\/strong> is not only a<strong> legal obligation<\/strong> but also a<strong> competitive advantage<\/strong>.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Handling coils: techniques, equipment and procedures<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Handling coils requires <strong>specific equipment<\/strong> and <strong>defined procedures<\/strong>. Standard pallet trucks or generic lifting systems cannot be used. There is a risk of both damage to the material (oxidation, scratches, deformation of the sheet metal) and loss of control of the load, with potentially fatal consequences.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"697\" height=\"634\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Movimentazione-coils-con-operatore-in-magazzino.webp\" alt=\"Movimentazione-coils-con-operatore-in-magazzino\" class=\"wp-image-10004\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Movimentazione-coils-con-operatore-in-magazzino.webp 697w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Movimentazione-coils-con-operatore-in-magazzino-300x273.webp 300w\" sizes=\"auto, (max-width: 697px) 100vw, 697px\" \/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">To <strong>lift coils safely<\/strong>, companies have a range of <strong>technical solutions<\/strong> at their disposal:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>C-hooks with counterweights<\/strong>, ideal for coils with a horizontal axis when using an overhead crane, distribute the load evenly, reducing sway<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Mechanical clamps and swivel hooks<\/strong> grip the coil through the central hole without damaging the surface; these are useful for vertical axes and rotations<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Lifting magnets<\/strong> allow \u2018hands-free\u2019 handling of ferrous materials, providing a secure grip without contamination<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Rotation systems (coil tilters)<\/strong> enable the axis to be changed from horizontal to vertical for feeding production lines<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Slinging straps<\/strong> and <strong>bands<\/strong> made from approved materials must be inspected periodically to prevent sudden breakage<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>choice of equipment depends<\/strong> on the<strong> dimensions, weight, material <\/strong>and <strong>frequency of handling<\/strong>. A 10-tonne steel coil requires a different solution to a 3-tonne aluminium coil. A <strong>standard handling procedure reduces the risk of injury by 70\u201390%<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>procedure includes<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Initial inspection <\/strong>to check the integrity of the coil and ensure there are no visible deformations<\/li>\n\n\n\n<li><strong>Stable positioning<\/strong> of the lifting equipment with clear space around it and no people in the lifting area<\/li>\n\n\n\n<li><strong>Slow<\/strong> and <strong>controlled lifting<\/strong> (maximum 0.5 m\/s), keeping the coil at least 50 cm above the ground during transport<\/li>\n\n\n\n<li><strong>Transport <\/strong>along the pre-determined route without making any sharp turns<\/li>\n\n\n\n<li><strong>Gentle lowering <\/strong>of the <strong>coil<\/strong> onto the cradle or support<\/li>\n\n\n\n<li><strong>Final check<\/strong> to verify correct positioning<\/li>\n\n\n\n<li><strong>Locking<\/strong> of safety systems if motorised<\/li>\n<\/ul>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Coil storage: systems, types and space optimisation<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Coil storage<\/strong> is <strong>one of the greatest challenges<\/strong> in <strong>metalworking plants<\/strong>. Unlike other materials, coils cannot be stacked vertically at random, as the weight would crush the rolls at the bottom. The most <strong>common solution <\/strong>is <strong>storage across multiple horizontal levels using specialised support systems<\/strong>.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/stock-coils-in-officina-di-lamiere.webp\" alt=\"stock coils in officina di lamiere\" class=\"wp-image-10005\" style=\"aspect-ratio:1.7816535301022975;width:840px;height:auto\"\/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">There are various <strong>types of storage <\/strong>depending on the space available and the frequency of retrieval:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Horizontal racking storage (recommended)<\/strong> involves <strong>placing the coils on horizontal beams<\/strong>, on supports known as<strong> cradles<\/strong> or <strong>storage saddles<\/strong>. This system is the safest as it ensures even load distribution, reduces the risk of tipping compared to random stacking, allows for easy retrieval of each coil without disturbing the others, and facilitates visual inspection.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Vertical racking (cantilever)<\/strong> storage is used when<strong> space<\/strong> is <strong>limited<\/strong>: the <strong>coils<\/strong> are <strong>positioned on arms without a central column<\/strong>, with a depth that must be at least 60% of the coil\u2019s outer diameter to ensure stability.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Specialised containment systems<\/strong> are <strong>essential<\/strong> for <strong>safety<\/strong>. <strong>Shaped blocks<\/strong> (e.g. Coils Block), <strong>modular cradles, and storage saddles<\/strong> with <strong>coated profiles prevent accidental rolling<\/strong> and do not damage the material. Whichever solution is chosen, the floor surface must be level, stable and of certified load-bearing capacity. <strong>Stacking must never exceed three layers<\/strong>, and the <strong>largest coils must always be at the base<\/strong>, with the smaller ones on top. For <strong>coils stored vertically<\/strong>, always use<strong> suitable containers or pallets<\/strong>.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">How to choose the right coil storage system for your workshop<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>choice of storage system<\/strong> depends on <strong>four key factors<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The <strong>volume of coils to be stored<\/strong><\/li>\n\n\n\n<li>The <strong>rate of stock rotation<\/strong> (FIFO \u2013 first-in, first-out)<\/li>\n\n\n\n<li>The<strong> space available<\/strong><\/li>\n\n\n\n<li>The<strong> investment budget<\/strong><\/li>\n<\/ul>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1408\" height=\"768\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Organizzazione-coils-in-officina.webp\" alt=\"Organizzazione coils in officina\" class=\"wp-image-10006\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Organizzazione-coils-in-officina.webp 1408w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Organizzazione-coils-in-officina-300x164.webp 300w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Organizzazione-coils-in-officina-1024x559.webp 1024w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Organizzazione-coils-in-officina-768x419.webp 768w\" sizes=\"auto, (max-width: 1408px) 100vw, 1408px\" \/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">If your workshop receives <strong>50\u2013100 coils a month with low turnover<\/strong>, a traditional <strong>horizontal racking system<\/strong> with simple cradles is sufficient. If, on the other hand, you handle <strong>300 or more coils a month<\/strong> and require rapid access, consider<strong> cantilever racking<\/strong>, which allows for picking without any additional movements. For <strong>very limited spaces<\/strong>, <strong>vertical modular systems reduce the floor space required by 40\u201350<\/strong>%. If, on the other hand, you are aiming for<strong> full automation<\/strong>, <strong>automated warehouse systems <\/strong>with motorised shuttles <strong>optimise space<\/strong> and <strong>reduce human error<\/strong>, although they require a higher initial investment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Also consider<strong> maintenance costs<\/strong>: simple racking systems have very low maintenance costs, whilst automated systems require monthly preventative maintenance. At <a href=\"https:\/\/elmea.eu\/en\/company\/\">Elmea<\/a>, we can help you design a<a href=\"https:\/\/elmea.eu\/en\/services\/#design\"> bespoke solution <\/a>that balances efficiency, safety and ROI.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Protecting coils from oxidation and rust<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Coils<\/strong> are <strong>sensitive to humidity <\/strong>and <strong>environmental conditions<\/strong>. Unprotected steel rusts if the relative humidity exceeds 60%. Aluminium oxidises at levels above 70%. Copper and special alloys have even tighter tolerances. For this reason, the environmental conditions of the storage facility are just <strong>as important as the physical positioning of the material<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">If the workshop does not have <strong>dedicated climate control<\/strong>, the coils <strong>must be stored with desiccant (silica gel in dedicated sachets) or under protective covers<\/strong> to prevent the build-up of condensation. <strong>Ideally,<\/strong> the warehouse should maintain a <strong>temperature<\/strong> of between <strong>15\u201325\u00b0C<\/strong> and a <strong>relative humidity<\/strong> of between<strong> 40\u201360%<\/strong>. Temperatures <strong>below 5\u00b0C can cause brittleness<\/strong> in some aluminium alloys, whilst temperatures <strong>above 35\u00b0C<\/strong> <strong>accelerate oxidation<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">One aspect that is often overlooked is<strong> ventilation<\/strong>. A coil warehouse must have a <strong>continuous flow of air <\/strong>to <strong>prevent \u2018pockets\u2019 of moisture <\/strong>and <strong>condensation. <\/strong>If a coil arrives from the cold outside into a warm warehouse, the sudden temperature change causes condensation to form on its surface. The solution is an <strong>air-conditioned buffer zone<\/strong> where the <strong>coils are allowed to acclimatise for 2\u20134 hours before final storage<\/strong>. Although this practice takes time, it drastically <strong>reduces problems with corrosion<\/strong> and <strong>damage <\/strong>to the material.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Coilers vs Upcoilers: differences, advantages and how to choose the right solution<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In the technical terminology of the metalworking industry, the terms <strong>coilers <\/strong>and <strong><a href=\"https:\/\/elmea.eu\/en\/coil-winders-and-unwinders\/\">upcoilers<\/a><\/strong> refer to different functions, although they are often used interchangeably. Understanding the <strong>difference <\/strong>is important for choosing the right equipment for your production line.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"565\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Coilers-e-Upcoilers-lavorazione-coils-1024x565.webp\" alt=\"Coilers e Upcoilers - lavorazione coils\" class=\"wp-image-10007\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Coilers-e-Upcoilers-lavorazione-coils-1024x565.webp 1024w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Coilers-e-Upcoilers-lavorazione-coils-300x166.webp 300w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Coilers-e-Upcoilers-lavorazione-coils-768x424.webp 768w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Coilers-e-Upcoilers-lavorazione-coils.webp 1392w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">A <strong>coiler<\/strong> is a<strong> machine that winds processed material onto a coil<\/strong>. It is used at the end of the production line, after the sheet metal has been cut, stamped or processed. The coiler receives the continuous strip and transforms it into a compact, stable coil, ready for storage. An <strong>uncoiler<\/strong>, on the other hand, is a <strong>machine that unrolls (unwinds) the initial coil<\/strong>, feeding the material into the production line. It is the <strong>first step<\/strong> in the <strong>manufacturing process<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <strong>choice between a standard coiler<\/strong> and an <strong>upcoiler <\/strong>depends<strong> <\/strong>on the<strong> thickness <\/strong>and <strong>nature of the material<\/strong>: for thin sheet metal (&lt; 3 mm), a traditional coiler is sufficient; for thick sheet metal (> 5 mm) or when working with difficult-to-process metals, the upcoiler offers better control and reduces the risk of damage to the material.<\/p>\n\n\n\n<div style=\"height:34px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Workshop safety: risk assessment and applicable regulations<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Safety when <strong>handling and storing coils is not a matter of choice<\/strong>, but a <strong>legal obligation<\/strong>. <em>Legislative Decree 81\/2008 (Consolidated Law on Safety)<\/em> and the <em>INAIL guidelines <\/em>clearly define companies\u2019 responsibilities, the mandatory procedures and the penalties for non-compliance.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"559\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Gestione-coils-e-ottimizzazione-spazi-1024x559.webp\" alt=\"Gestione coils e ottimizzazione spazi\" class=\"wp-image-10008\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Gestione-coils-e-ottimizzazione-spazi-1024x559.webp 1024w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Gestione-coils-e-ottimizzazione-spazi-300x164.webp 300w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Gestione-coils-e-ottimizzazione-spazi-768x419.webp 768w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Gestione-coils-e-ottimizzazione-spazi.webp 1408w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>The main risks include<\/strong>: crushing and compression when an operator positions themselves beneath or beside a moving coil (risk of serious fractures or death), the cradle tipping over if the centre of gravity shifts during asymmetrical unwinding, fingers or hands being severed whilst inserting the mandrel or removing packaging; inhalation of metal dust when aluminium coils are handled in poorly ventilated areas; and falls from height whilst working on multiple storage levels.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Preventive measures <\/strong>require an <strong>integrated approach<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Specific training for operators:<\/strong> 16\u201324 hours initially + annual refresher courses, with documentation and record-keeping<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Definition of safety zones<\/strong>: a minimum distance of 2 metres from the loading area to separate pedestrian areas from mechanical traffic routes<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Mandatory PPE<\/strong> includes cut-resistant gloves (EN 388), safety footwear with metatarsal protection, and high-visibility vests<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Regular maintenance of all equipment<\/strong>, with inspections every 12 months for cranes and checks every 6 months for slings<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>A written risk assessment<\/strong> for each workstation, documentation of procedures, and records of accidents and near-misses<\/li>\n<\/ul>\n\n\n\n<div style=\"height:29px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">A <strong>serious accident<\/strong> <strong>must be reported to INAIL within 24 hours<\/strong>. Failure to comply exposes the company to significant administrative penalties, production stoppages and, in the event of a serious accident, criminal liability on the part of management.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Common problems in the handling and storage of coils<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Even with the best procedures in place, accidents and damage to materials can still occur. <strong>Learning from common problems helps to prevent future accidents and optimise processes<\/strong>.<\/p>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">Deformation of the coil during lifting<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">When a coil becomes deformed during lifting, the cause is often an <strong>unevenly distributed gripping system<\/strong>. If the magnet, clamp or hook is not centred evenly, the load becomes unbalanced and deforms. The solution is simple: <strong>always check the centre before lifting<\/strong>, opt for balanced systems (such as self-centring magnets) and ensure that the weight does not exceed the equipment\u2019s load capacity.<\/p>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">Rapid oxidation of coils in storage<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Rapid oxidation is almost always a <strong>problem caused by humidity<\/strong>. If the relative humidity in the warehouse exceeds 70 per cent, or if ventilation is insufficient, the coils will start to oxidise within a few weeks. We install<strong> hygrometers<\/strong> in storage areas to monitor conditions constantly and, if necessary, <strong>activate dehumidifiers<\/strong>. Place<strong> silica gel sachets <\/strong>directly <strong>on top of the coils<\/strong> and ensure at least <strong>three air changes per hour <\/strong>to prevent moisture build-up.<\/p>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1392\" height=\"768\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/problemi-stoccaggio-coils.webp\" alt=\"problemi stoccaggio coils\" class=\"wp-image-10009\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/problemi-stoccaggio-coils.webp 1392w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/problemi-stoccaggio-coils-300x166.webp 300w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/problemi-stoccaggio-coils-1024x565.webp 1024w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/problemi-stoccaggio-coils-768x424.webp 768w\" sizes=\"auto, (max-width: 1392px) 100vw, 1392px\" \/><\/figure>\n\n\n\n<div style=\"height:38px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-align-left\">Dangerous swaying during lifting<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Swaying during lifting is a warning sign: it means that the<strong> movement is too fast<\/strong>, <strong>the load is unbalanced, or the equipment is unsuitable<\/strong>. Reduce the speed to a maximum of 0.5 m\/s, check the balance before every lift, and consider <strong>intelligent anti-sway systems<\/strong> (cranes fitted with sensors that automatically detect imbalances). Staff in the area will be safer.<\/p>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">Scratches on the surface of stored coils<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Scratches occur when the<strong> coil comes into contact with sharp edges <\/strong>or<strong> rough surfaces<\/strong>. If your cradles have sharp edges, cover the contact points with protective rubber or nylon. Inspect the cradles regularly for signs of wear, and if possible, switch to modular systems with rounded profiles: this will keep the material in good condition for longer.<\/p>\n\n\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Advanced technologies in coil handling<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>In 2026<\/strong>, <strong>coil logistics management<\/strong> is becoming increasingly <strong>automated<\/strong>. Modern technologies <strong>reduce human error<\/strong>, optimise operational efficiency and provide <strong>real-time data <\/strong>for decision-making.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>RFID <\/strong>and<strong> IoT systems<\/strong> <strong>enable comprehensive tracking<\/strong>: an RFID chip attached to the coil transmits its location, weight, material and arrival date to a central system. This eliminates picking errors, enables setup times to be calculated automatically, and generates reports on stock rotation (FIFO). Vibration sensors fitted to cradles and supports detect anomalies in real time; if a coil begins to sway or the cradle becomes unbalanced, the system immediately alerts the operator.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Smart cranes<\/strong> equipped with <strong>load sensors<\/strong>, <strong>cameras <\/strong>and <strong>anti-sway systems<\/strong> automatically slow down their final movements to prevent impacts and dangerous swaying. The camera provides a top-down view, eliminating \u2018blind spots\u2019 and reducing \u2018near-miss\u2019 incidents. <strong>Logistics planning software integrated with the MES <\/strong>(Manufacturing Execution System) automatically suggests which coil to pick up, from which position, and to which production line to transport it.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Automated warehouse systems using motorised shuttles or self-propelled trolleys<\/strong>, designed to balance the centre of gravity, handle coils without human intervention. These systems require a significant initial investment, but offer an exceptional <strong>return on investment<\/strong>: a 90% reduction in accidents, a 20\u201330% increase in productivity, and a 40% reduction in warehouse space.<\/p>\n\n\n\n<div style=\"height:46px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"565\" src=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Sistemi-di-magazzino-automatizzato-navette-motorizzate-o-carrelli-semoventi-1024x565.webp\" alt=\"Sistemi di magazzino automatizzato - navette motorizzate o carrelli semoventi\" class=\"wp-image-10010\" srcset=\"https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Sistemi-di-magazzino-automatizzato-navette-motorizzate-o-carrelli-semoventi-1024x565.webp 1024w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Sistemi-di-magazzino-automatizzato-navette-motorizzate-o-carrelli-semoventi-300x166.webp 300w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Sistemi-di-magazzino-automatizzato-navette-motorizzate-o-carrelli-semoventi-768x424.webp 768w, https:\/\/elmea.eu\/wp-content\/uploads\/2026\/07\/Sistemi-di-magazzino-automatizzato-navette-motorizzate-o-carrelli-semoventi.webp 1392w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div style=\"height:46px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Best practices and integrated solutions for the safe handling of coils<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Safe coil logistics is not a cost, but a <strong>strategic investment<\/strong>. Companies that have implemented <strong>modern storage, automation and training systems<\/strong> have seen measurable results: a 70\u201390% reduction in accidents, a 15\u201320% increase in productivity (fewer stoppages due to accidents), and a 25% reduction in set-up times (thanks to digital traceability).<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In recent years, <strong>intelligent coil handling <\/strong>has become a key competitive advantage. Companies with optimised processes attract customers who require safety and sustainability certifications. Furthermore, a <strong>safe working environment improves staff morale <\/strong>and <strong>retention<\/strong>, a critical factor in a metalworking market facing a shortage of talent.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Elmea has <strong>70 years<\/strong> experience in designing <strong>complete<a href=\"https:\/\/elmea.eu\/en\/\"> sheet metal processing<\/a> lines<\/strong>, from <strong>motorised uncoiling systems<\/strong> to <strong>optimised storage<\/strong> and<strong> final safety checks<\/strong>.<br>If your workshop has not yet modernised its coil logistics, now is the time to act. <strong>Contact us for a <a href=\"https:\/\/elmea.eu\/en\/services\/#assistance\">personalised consultation<\/a><\/strong>, we will analyse your current situation and design a solution that combines safety, efficiency and regulatory compliance.<\/p>\n\n\n\n<figure class=\"wp-block-table is-style-stripes has-medium-font-size\"><table class=\"has-fixed-layout\"><tbody><tr><td class=\"has-text-align-center\" data-align=\"center\"><br><br>Do you have any questions about the storage and processing of coils?<br><strong><a href=\"https:\/\/elmea.eu\/en\/headquarters-and-contacts\/\">Request a consultation<\/a><\/strong> with <strong>our experts<\/strong>.<br><br>We\u2019ll help you <strong>identify the risks in your workshop<\/strong> and<strong> suggest solutions tailored<\/strong><br>to your specific situation.<br><br><br><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<div style=\"height:53px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-medium-font-size wp-block-paragraph\"><strong>READ MORE<\/strong>:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/elmea.eu\/en\/blog\/complete-guide-to-press-feeding-systems-2026-technologies-for-sheet-metal-automation\/\">https:\/\/elmea.eu\/en\/blog\/complete-guide-to-press-feeding-systems-2026-technologies-for-sheet-metal-automation\/<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/elmea.eu\/en\/blog\/how-to-handle-mesh-rolls-using-motorised-winders-and-unwinders\/\">https:\/\/elmea.eu\/en\/blog\/how-to-handle-mesh-rolls-using-motorised-winders-and-unwinders\/<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/elmea.eu\/en\/blog\/motorised-winders-and-unwinders-how-to-handle-mesh-rolls-safely\/\">https:\/\/elmea.eu\/en\/blog\/motorised-winders-and-unwinders-how-to-handle-mesh-rolls-safely\/<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The handling and storage of coils are two of the most critical operations in metalworking workshops. These enormous rolls of sheet metal, which can weigh between 7 and 15 tonnes, require strict procedures to prevent the load from tipping over, damage to materials and serious injuries to workers. In 2026, safety regulations are even stricter: [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":12257,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[38,39],"tags":[],"class_list":["post-9594","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":[],"_links":{"self":[{"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/posts\/9594","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/comments?post=9594"}],"version-history":[{"count":6,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/posts\/9594\/revisions"}],"predecessor-version":[{"id":10239,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/posts\/9594\/revisions\/10239"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/media\/12257"}],"wp:attachment":[{"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/media?parent=9594"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/categories?post=9594"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/elmea.eu\/en\/wp-json\/wp\/v2\/tags?post=9594"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}